Argonne Scientists Developing Sponge for Oil Spill Cleanup

Oleo Sponge can be wrung out, the oil collected, and the material reused—it has stood up to dozens of cycles so far without breaking down. Photo by Mark Lopez/Argonne National Laboratory

Scientists at the U.S. Department of Energy’s (DOE) Argonne National Laboratory have invented a new foam, called Oleo Sponge, that soaks up oil.

Reportedly, the material not only easily adsorbs oil from water, but is also reusable and can pull dispersed oil from the entire water column-not just the surface.

“The Oleo Sponge offers a set of possibilities that, as far as we know, are unprecedented,” said co-inventor Seth Darling, a scientist with Argonne’s Center for Nanoscale Materials and a fellow of the University of Chicago’s Institute for Molecular Engineering.

The scientists started out with common polyurethane foam, but they needed to give the foam a new surface chemistry in order to firmly attach the ‘oil-loving molecules’.

Previously, Darling and fellow Argonne chemist Jeff Elam had developed a technique called sequential infiltration synthesis, or SIS, which can be used to infuse hard metal oxide atoms within complicated nanostructures.

After some trial and error, they found a way to adapt the technique to grow an extremely thin layer of metal oxide “primer” near the foam’s interior surfaces. This serves as the perfect glue for attaching the oil-loving molecules, which are deposited in a second step; they hold onto the metal oxide layer with one end and reach out to grab oil molecules with the other.

The result is Oleo Sponge, a block of foam that easily adsorbs oil from the water. The material, which looks a bit like an outdoor seat cushion, can be wrung out to be reused-and the oil itself recovered.

At tests at a seawater tank in New Jersey called Ohmsett, the National Oil Spill Response Research & Renewable Energy Test Facility, the Oleo Sponge collected diesel and crude oil from both below and on the water surface.

The material is extremely sturdy. We’ve run dozens to hundreds of tests, wringing it out each time, and we have yet to see it break down at all,” Darling said.

“Oleo Sponge could potentially also be used routinely to clean harbors and ports, where diesel and oil tend to accumulate from ship traffic,” said John Harvey, a business development executive with Argonne’s Technology Development and Commercialization division.

Elam, Darling and the rest of the team are continuing to develop the technology.

“The technique offers enormous flexibility, and can be adapted to other types of cleanup besides oil in seawater. You could attach a different molecule to grab any specific substance you need,” Elam said.

Source: Argonne; Photo by Mark Lopez/Argonne National Laboratory

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